Diesel Engines Work Principle

The diesel cycle, invented by German engineer Rudolf Diesel in the late 19th century, powers diesel engines. Diesel engines use compression ignition instead of spark ignition.

The Diesel Engine Combustion Process

Diesel engines draw air into the cylinder and compress it with the piston lift. Air temperature rises above 540 degrees Celsius (1000 degrees Fahrenheit) due to compression.

Diesel fuel is injected into the cylinder when air is compressed and hot. Fuel spontaneously burns due to compressed air’s intense heat. The piston descends during combustion, turning the crankshaft.

Diesel engines burn differently than gasoline engines. In a gasoline engine, air and fuel are compressed and ignited by a spark plug. In a diesel engine, air is compressed first and fuel is added later, causing spontaneous ignition due to high temperature.

DEUTZ D6E 04502707 04292806 04502637 Original Crankshaft

Overview of Diesel Engine Cycle

Diesel engines have a four-stroke cycle: intake, compression, power, and exhaust.

The intake valve opens, drawing fresh air into the cylinder as the piston descends.

The intake valve closes and the piston rises, compressing and heating the air.

Power Stroke: Fuel enters the cylinder after compression. Heat from compressed air ignites it. Combustion gases push the piston down, powering the crankshaft.

Exhaust Stroke: The exhaust valve opens and the piston rises, expel combustion gases.

Cycle repeats. This unique cycle allows diesel engines to have higher compression ratios, which improves combustion and energy output compared to gasoline engines.

Diesel Engine Operation Principle

Diesel engines use compression ignition. Diesel engines use high pressure and temperature from air compression in the combustion chamber to ignite the air-fuel mixture. High pressure and temperature ignite diesel fuel injected into the combustion chamber, causing the engine’s power stroke.

Diesel fuel in engine operation

Diesel fuel is essential for diesel engines. A higher energy density than gasoline means it has more potential energy per volume. This trait of diesel fuel makes diesel engines efficient.

The combustion chamber receives diesel fuel at the end of compression. Modern diesel engines use electronic fuel injection systems to precisely control this injection timing for efficient engine operation.

Why Compression Ignition Matters

The foundation of diesel engines is compression ignition. It involves compressing intake air above diesel fuel ignition temperature.

Eliminating the need for a separate ignition system simplifies engine design and improves diesel engine reliability and durability. Compressing the air before injecting the fuel improves air-fuel mixing, resulting in more complete combustion and higher efficiency.

Comparison: Direct vs. Indirect Injection

Diesel engines use direct and indirect fuel injection.

Direct injection systems inject diesel fuel into the combustion chamber. This method controls fuel injection timing and quantity, improving fuel efficiency and reducing emissions. However, high-pressure injection systems and precise injection control are needed.

However, indirect injection systems inject fuel into a pre-combustion chamber. More gradual and controlled combustion reduces engine noise and vibration. Heat losses in the pre-combustion chamber make it less efficient than direct injection.

Both methods have pros and cons, and the engine application’s needs determine the choice.

A Closer Look at Diesel Engine Combustion

The diesel cycle, or combustion process, is unique to diesel engines. Step-by-step:

Air Intake: Air enters the combustion chamber as the piston descends. The intake stroke.

As the piston rises in the cylinder, the air is compressed, raising its temperature.

Fuel Injection and Combustion: Diesel fuel burns spontaneously in the combustion chamber due to the high temperature. Combustion energy pushes the piston down the cylinder.

Exhaust: The exhaust valve opens, expels combustion gases as the piston rises again.

Repeating this process gives the engine continuous power.

A Four-Stroke Diesel Engine Walkthrough

The four-stroke diesel engine’s four steps are intake, compression, combustion (power), and exhaust.

Engines intake air during the intake stroke. Air is compressed and heated during the compression stroke. Power is produced when diesel fuel ignites and drives the piston down. The engine exhales waste gases during the exhaust stroke. This cycle repeats, giving the engine continuous power.

Diesel Engine Turbocharging

Turbocharging boosts diesel engine efficiency and performance. Turbochargers drive turbines with engine exhaust gas. This turbine’s air compressor adds air to the combustion chamber.

Two benefits come from turbocharging a diesel engine. With more air in the combustion chamber, the engine can burn more fuel and produce more power. Second, turbocharging recycles exhaust energy to boost engine efficiency. This significantly improves engine performance without increasing its size.

Diesel fuel injection explained

Diesel engines depend on fuel injection. Diesel fuel must be delivered precisely into the combustion chamber at the right time. Fuel is atomized into small droplets to mix thoroughly with hot compressed air in the combustion chamber. The engine runs on fuel ignited by air heat. Engine performance, fuel efficiency, and emissions depend on this process’s timing and control.

Principle and Benefits of Direct Injection

Direct injection systems inject fuel directly into the combustion chamber, mixing it with compressed air. This method burns fuel more efficiently and has many benefits:

1.Fuel efficiency and emissions are improved by direct injection, which completes fuel combustion.

2.Power: Direct fuel injection into the combustion chamber allows for more fuel injection, increasing power output.

3.Control: Modern direct injection systems precisely control fuel timing and amount, optimising engine performance under various operating conditions.

Principle and Benefits of Indirect Injection

Alternatively, indirect injection injects fuel into a pre-combustion chamber connected to the main combustion chamber. Fuel-air mixture enters main combustion chamber for combustion. This method has other advantages:

1.Smooth Operation: Since indirect injection reduces explosive force by starting combustion in a separate chamber, engine operation is smoother and quieter.

2.Indirect injection engines have better cold start performance because the pre-combustion chamber provides a better ignition environment.

3.Lower Pressure Requirement: Indirect injection systems require lower fuel injection pressures than direct injection systems, making fuel injection equipment simpler and cheaper.

Direct and indirect injection have pros and cons, so the engine application determines which to use.

Maintenance of Diesel Engines

Diesel engine performance and durability depend on maintenance. Regular maintenance extends engine life, boosts fuel efficiency, and lowers emissions.

Checking Diesel Engine Efficiency Regularly

1.Regular oil and filter changes keep the engine lubricated, reduce friction, and prevent overheating. Replace oil filters to remove engine-damaging debris.

2.Air filters should be checked for clogs and damage regularly. A clogged air filter reduces engine efficiency and fuel consumption.

3.Check the fuel system for leaks, damage, or contamination. This includes fuel filter inspection and replacement at recommended intervals.

4.Overheating can damage the engine, so check the cooling system regularly. This includes checking coolant levels and radiator and hose leaks and blockages.

5.Belts and Hoses: Check for wear and tear. Engine failure can result from worn belts and hoses.

Treating Common Diesel Engine Emissions Issues

Diesel engines are efficient but emit harmful pollutants. Regular maintenance can fix these issues:

1.The EGR system recycles some of an engine’s exhaust gas back to the cylinders to reduce NOx emissions. Regular checks can ensure this system works.

2.Diesel Particulate Filter (DPF): The DPF reduces exhaust gas soot emissions. The DPF can clog over time and must be cleaned or replaced for optimal performance.

3.Selective Catalytic Reduction (SCR): A liquid reductant agent is injected through a catalyst into a diesel engine’s exhaust stream to reduce NOx emissions. The system needs regular checks to work properly.

Diesel engine emissions can be reduced by regular system maintenance, improving the environment.

Analyzing Diesel Engine Efficiency

Diesel engines are efficient and outperform gasoline engines in fuel economy and power. Diesel’s higher energy density and engine combustion method are the main reasons. However, many factors can affect and improve diesel engine efficiency.

Efficiency Factors for Diesel Engines

1.Lean diesel engines use more air than necessary to burn fuel. Engine efficiency requires a good air-to-fuel ratio.

2.Diesel engines have higher compression ratios than gasoline engines. This raises combustion temperatures, improving fuel burn and power output.

3.Diesel engines perform best under load. In idle or light load conditions, their efficiency drops significantly.

4.For maximum efficiency, diesel engines must reach their optimal operating temperature. Cold engines are inefficient until they warm up.

5.Fuel Quality: Diesel fuel quality affects engine efficiency. Good fuels improve combustion and efficiency.

How to boost diesel engine efficiency

1.Maintenance: Timely oil changes, clean filters, and a healthy fuel system can boost engine efficiency.

2.Turbocharging: Turbochargers force more air into the combustion chamber, burning more fuel and producing more power.

3.Engine tuning: Adjusting injection timing and air-fuel ratio can boost engine performance and efficiency.

4.Quality diesel fuel improves combustion, reduces engine wear, and boosts efficiency.

5.Minimizing engine idle time helps maintain optimal operating temperature and fuel efficiency.

Understanding these factors and using these strategies can boost diesel engine efficiency.

Diesel vs. Gasoline Engine Comparison

Petrol and diesel engines are the most common internal combustion engines. They both use fuel to power vehicles, but their operations and environmental impacts differ.

Different Combustion Mechanisms

The combustion mechanisms of diesel and gasoline engines differ most:

1.Diesel engines use compression ignition. Air is drawn into the engine cylinder and compressed, heating it. Diesel fuel is injected into the cylinder, where high air temperatures ignite it. Due to their higher compression ratios, diesel engines are more thermally efficient than gasoline engines.

2.However, gasoline engines use spark ignition. Air and fuel are mixed before entering the cylinder. The spark plug ignites this air-fuel mixture, causing combustion. Gasoline engines burn at lower temperatures and pressures than diesel engines, which can waste fuel.

Comparison of Diesel and Gasoline Emissions

Comparing diesel and gasoline engine emissions requires considering both quantity and type of pollutants:

1.Due to their fuel efficiency, diesel engines emit less CO2 per unit of fuel burned than gasoline engines. However, they produce more NOx and PM, which pollute the air and harm health.

2.While gasoline engines emit more CO2 due to lower fuel efficiency, they produce less NOx and PM. However, they emit more CO and unburned hydrocarbons, which cause smog.

Diesel engines are fuel-efficient and powerful, but they emit more NOx and PM. Although less efficient, gasoline engines emit more greenhouse gases but produce fewer pollutants. Automotive engineers must balance efficiency and emissions in both types of engines.

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